Product DescriptionAssembly Flow:
A. Terminal Load - Terminal Transferring - Terminal Separating - Terminal Centering
B. Contact Load - Contact Transferring - Contact Separating- Contact Pick-Place- Aligned With Terminal
C. Riveting Process For Terminal & Contact - Contact Checking - NG Sorting - Final Unloading.
Technical Parameters for Automatic Silver Contact Riveting MachineNameAutomatic Silver Contact Riveting MachinePneumatic CylinderAirTAC/CHELICServo MotorDeltaPLCMITSUBISHIOptical AmplifierPanasonicTouch Control PanelWienviewLinear Vibratory ControllerCUHProduction Rate25~35PCS/MINWORK STATION DEscriptION
1.1 Terminal Loading, Feeding, Orientating, Transferring, Separating, Centering
● Full-custom vibratory feeder bowl is introduced to load, sequence, orientate, feed terminals;
● Linear vibratory feeder with full-custom designed and engineered feeding track (lane) to transfer terminal to separating mechanism;
● At the end of transferring track, there is a separating mechanism to separate terminals in-line into single work piece after the fiber sensor detected terminal;
● The single terminal will be pushed to a centering station and ready to align with the silver contact;1.2 Contact Loading, Sequencing, Feeding, Transferring, Separating, Pick & Place, Aligning
● Full-custom vibratory feeder bowl is introduced to load, sequence, feed contacts;
● Feeding track that driven by linear vibratory feeder is designed to transfer contacts to separating mechanism;
● When the fiber sensor detected that contact arrive in position, the separating mechanism will separate contact from feeding track;
● A pick and place mechanism (unit) will pick and place separated contact and align with the hole of terminal;1.3 Terminal & Contact Riveting
● The terminal & contact riveting normally consist of two mechanism;
● Mechanism 1 will firstly press down to cover and hold the contact cap after the contact position corrected;
● Mechanism 1 will secondly stacking the end of contact to complete the riveting process task;1.4 Contact Checking and Inspection
● After the stacking process, a contact detection mechanism will go down to detect if any contact missing which cause the failure of riveting;
● The detection result will become a signal and transfer to the PLC to provide a judging condition for NG Sorting and OK unloading;1.5 NG Sorting & Final OK Unloading;
● Contact missing for the final product will be taken a NG products and will be sorted from OK product by a pushing mechanism;
● OK product will be unloaded into a container to collect all OK products;
CertificationsCustomer VisitingDetailed ImagesLoading System
Name: Vibration Bowl Feeder
Brand:LmeTTeap(Fully Customized)
Original: China
Flexible Loading System Selected To Load, Orientate, Sequence, Feed Parts & Components Continuously.
Often vibrating bowl feeders trasnfer to an integrated linear feeder to provide a buffer of orientated parts, this is especially usefull for higher speed applications.
Conveying System
Name: Converying System
Brand: LmeTTeap (Fully Customized)
Original: China
Full-Custom Part & Component Feeding Track To Transport & Convey Workpieces Into Part Escapement Mechanism.
LmeTTeap have knowledge of many different types of conveyor systems including pallet transfer systems, roller conveyors, belt conveyors and chain conveyors.
Control System
Name:PLC Control System
Brand: Mitsubishi
Original: Japan
Control System Alike Human Head Allows You Can See, Hear, Listen &Think What You Want To Do.
PLC based systems use aProgrammable Logic Controlleras the heart of the system
Sorting System
Name: Sorting System
Brand:LmeTTeap (Full Customized)
Original: China
To Sort NG from OK Places An important Role For A Modern Production Line With High Automation.
Packing & DeliveryPackagingSize170 (L) * 950 (W) * 140 (H)
Packaging DetailsFirst we will use pe film & peral wool packing the machine for well protection of the machine
Secondly, will use vacuum package to avoid corrosion influence during long time sea shippment.
Thirdly with export plywood case package.
Special paakge can be provided according to customer requirements.PackagingSize170 (L) * 950 (W) * 140 (H)
Packaging DetailsFirst we will use pe film & peral wool packing the machine for well protection of the machine
Secondly, will use vacuum package to avoid corrosion influence during long time sea shippment.
Thirdly with export plywood case package.
Special paakge can be provided according to customer requirements.Our ServicePre-Sales Service
Our experience and expertise enables us to provide our customers withfeasibility studieson projects as necessary, to minimise any risks prior to committing to spend on expensive factory machinery. We provide our customers with accurate quotations and time scales.
After-Sales Service
once we are working for you, detailed project plans are used throughout to help you track progress effectively and we communicate regularly during the course of the project to let you know the project status.Related ProductsSilver Contact Riveting Machine
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